Fully Automated Packaging Line for Small-Packet Foot Soak Liquids

Introducing our high-speed, precision-engineered automated packaging line, specifically designed for the efficient and hygienic packaging of single-use foot soak liquid pouches. This complete solution handles everything from liquid dosing​ to cartoning, perfect for brands in the wellness, personal care, and pharmaceutical industries.

Core Workflow & Components:

1.Film Unwinding & Printing: High-precision flexographic printing unit for clear branding, instructions, and batch/expiry dates on the packaging film.

2.Pouch Forming, Filling & Sealing (FFS Machine): Forms, fills, and seals the sachets from roll-stock film in a continuous motion. Features advanced liquid volumetric filling​ for accurate, consistent dosage (±1% accuracy).

3.Liquid Dosing System: Handles a wide range of viscosities for foot soak solutions (watery to gel-based). Options for multi-component filling (e.g., separate compartments for powders & liquids).

4.Vision Inspection & Leak Detection: Integrated vision systems check print quality, fill level, and seal integrity. Optional leak detection ensures every sachet is perfect.

5.Counting & Collating: Automatically counts and groups finished sachets into precise batches (e.g., 5, 10, or 20 pieces per bundle).

6.Automatic Cartoning: Inserts the sachet bundles (with or without promotional inserts like towels) into pre-glued cartons, then closes and seals them.

7.Case Packing: Automatically packs the finished cartons into shipping cases.

Key Advantages:

1.End-to-End Automation: From film roll to sealed shipping case, minimizing labor and maximizing throughput (e.g., 100-300+ sachets per minute).

2.Hygienic & Aseptic Design: All liquid contact parts in 316L stainless steel. Clean-room compatible modules available. Meets cGMP standards.

3.Zero-Waste Precision: Ultra-precise filling minimizes product giveaway. Strong, consistent seals prevent leaks and extend shelf life.

4.Remarkable Flexibility: Quick changeovers for different sachet sizes (e.g., 10ml, 20ml, 50ml), shapes (pillow, gusseted), film materials, and batch counts. Handles various liquids (herbal, Epsom salt solutions, gels).

5.Smart & Traceable: Industry 4.0 ready. Tracks output, monitors OEE, and records batch data for full traceability. User-friendly HMI for easy operation.

6.Perfect for Manufacturers​ of herbal foot soaks, medicated soaks, bath salts in liquid form, or any single-use liquid wellness product seeking reliable, high-speed, and cost-effective sachet packaging.