Fully Automated Packaging Line Integrated with "Five-Bundle Twisted Doughnut" Cartoning Machine For Puff Food

Introducing our specialized, end-to-end automated packaging line, engineered for the high-volume production of traditional twisted doughnuts. This intelligent system seamlessly integrates a high-speed five-bundle cartoning machine​ with upstream and downstream processes, delivering a complete, efficient, and hygienic solution from forming to final carton sealing.

Core Integration & Workflow:

1. Automatic Feeding & Alignment: Gently receives and aligns twisted doughnuts from the cooling or finishing conveyor.

2. Precision Counting & Grouping: Accurately counts and groups doughnuts into sets of five​ using advanced sensors or vision systems.

3. High-Speed Boxing ("Five-Bundle"): Our core five-bundle cartoning machine​ automatically places each set of five doughnuts into individual cartons or trays with perfect presentation and zero damage.

4. Automatic Lid Closing/Sealing: Securely closes the carton lids or applies film sealing for freshness.

5. Labeling & Date Coding: Applies product labels and prints batch/expiry dates automatically.

6. Case/Tray Packing: Automatically collates and packs the sealed individual boxes into larger shipping cases or display trays.

   Key Advantages:

   • Turnkey Efficiency: A fully synchronized line eliminates manual handling, dramatically increasing output (e.g., hundreds of bundles per minute) and reducing labor costs.

   • Perfect Product Presentation: Gentle handling ensures the delicate, twisted shape remains intact. Precise grouping and placement create consistent, attractive retail-ready bundles.

   • Hygienic & Safe Design: Constructed with food-grade materials (stainless steel contact surfaces). Enclosed or guarded zones minimize human contact, meeting stringent food safety standards (HACCP, GMP).

   • Remarkable Flexibility: Easily adjustable for different doughnut lengths, thicknesses, and bundle counts (e.g., 3, 5, or 10 pieces). Quick changeover for various carton sizes and styles.

   • Smart & Robust: Powered by PLC with an intuitive HMI for easy operation and monitoring. Features fault alarms, production counting, and seamless data integration capabilities. Built for reliable 24/7 performance.

   Ideal For:

   Large-scale manufacturers of traditional snacks, bakeries, and FMCG companies specializing in twisted doughnuts, breadsticks, or similar stick-shaped baked goods, seeking to automate, scale, and ensure consistent, high-quality packaging.