Automatic Irregular Bottle Functional Beverage Filling Machine with Servo Diving Filling and Tracking Capping System
| Production Capacity: | ≤ 2400 Bottles / Hour (BPH) | Compatible Bottle Volume: | 15 Ml — 500 Ml |
| Control System: | PLC/HMI Touchscreen/Servo Drive | Number of Filling Heads: | 4 Heads (Dual-stage Filling Logic) |
| Number of Capping Heads: | 2 Heads (Servo-motor Controlled Pneumatic Claws) | Machine Dimensions (L×W×H): | 1800 Mm × 1100 Mm × 1600 Mm |
| Power Supply: | 220V ; 50/60HZ | Main Motor Power: | 1.5 KW |
| Required Air Pressure: | 0.55 MPa ~ 0.65 MPa (Clean Stable Air) | Industry Compliance: | GMP Compliant |
| Frame Construction: | SUS304 Stainless Steel | Production Speed: | Customizable |
| High Light: | automatic beverage bottle filling machine,energy drink bottling line,sports drink filling machine |
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Product Description
The automatic irregular bottle functional beverage filling machine is designed for high-speed filling of functional drinks, energy beverages, oral nutrition liquids, and specialty liquid products packed in irregular-shaped bottles. The system integrates automatic bottle unscrambling, servo diving filling, tracking capping, cap orientation inspection, and checkweighing to ensure accurate dosing, stable capping, and reliable packaging quality. It is ideal for functional beverage producers and liquid packaging lines requiring compatibility with complex bottle shapes, hygienic design, and continuous automated operation.
Specifications
| Parameter | Value |
|---|---|
| 1. Filling Speed | ≥80 Bottles/Min |
| 2. Filling Accuracy | 50mL ±2mL |
| 3. Filling Heads | 12 Heads |
| 4. Filling Technology | Servo Diving Piston Filling |
| 5. Bottle Type | Irregular Bottles / Capsule-Shaped Bottles |
| 6. Capping System | 6-Head Tracking Capping |
| 7. Control System | PLC + HMI + Servo |
| 8. Material | SUS304 Frame / 316L Contact Parts |
| 9. Compliance | CE / GMP |
Applications
1. Functional beverage filling in irregular bottles.
2. Energy drinks and oral nutrition liquid filling.
3. Specialty liquid packaging for capsule-shaped containers.
4. High-speed automated filling lines for healthcare beverages.
Core Advantages
1. Servo Diving Filling for Foam Reduction
The diving nozzles fill from the bottle bottom upward, minimizing liquid impact, foam, and splashing.
2. Irregular Bottle Compatibility Design
Designed specifically for unstable or complex bottle geometries with reliable bottle handling and positioning.
3. Tracking Capping with Torque Control
Six-head tracking capping provides synchronized cap application and adjustable torque control.
4. Integrated Quality Inspection System
Includes cap orientation inspection, fill-weight checkweighing, and reject functions for in-process quality assurance.
5. Hygienic and Washdown-Compatible Construction
Supports cleanable surfaces, water-resistant conveyors, and no dead-angle hygienic structure.
How to Choose
1. Choose this machine if you need automated filling for irregular bottle functional beverages.
2. Choose this machine if foam control and stable dosing are critical.
3. Choose this machine if integrated cap inspection and checkweighing are required.
4. Choose enhanced hygienic or control configurations for high-standard production environments.
Typical Configuration
1. Automatic Bottle Unscrambler
2. Servo Diving Filling Module
3. Tracking Capping Unit
4. Cap Direction Inspection System
5. Checkweigher and Reject Module
6. Finished Product Conveyor
FAQ
1. What products can this automatic filling machine handle?
It is suitable for functional beverages, energy drinks, oral nutrition liquids, and specialty liquid products.
2. Can the machine handle irregular bottle shapes?
Yes. It is specifically designed for capsule-shaped and irregular bottles.
3. How does the machine reduce foaming?
Servo diving filling injects liquid from the bottle bottom upward to reduce impact and foam.
4. Does the machine support cap inspection?
Yes. It supports cap direction inspection and capping quality rejection.
5. What filling speed can the machine achieve?
The machine supports speeds of 80 bottles per minute or higher.
Summary
The automatic irregular bottle functional beverage filling machine combines servo diving filling, tracking capping, and integrated inspection into a complete automated filling solution for specialty bottle packaging. It improves filling precision, controls foaming, and supports stable high-speed production. With hygienic design, multi-format adaptability, and optional enhanced configurations, it provides a reliable and scalable solution for functional beverage packaging lines.
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