Automatic Alcohol Gel Filling Machine with Servo Piston Dosing and Anti-Stringing Nozzle System
| Filling Range:: | 50-1000ml | Target Products:: | Personal Care & Consumer Health |
| Industry Compliance: | GMP Compliant | Control System: | PLC/HMI Touchscreen/Servo Drive |
| Frame Construction: | SUS304 Stainless Steel | Production Speed: | Customizable |
| High Light: | high viscosity disinfectant filling machine,anti stringing bottle filling line,bubble free gel packaging machine |
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Product Description
The automatic alcohol gel filling machine is designed for hand sanitizer gel, alcohol disinfectant gel, antiseptic gel, and other high-viscosity hygiene liquid products. The system integrates servo volumetric piston dosing, anti-stringing shut-off nozzles, diving nozzle bubble-free filling, and precision capping to ensure accurate dosing, clean bottle necks, and stable packaging quality. It is ideal for hygiene product manufacturers requiring high-viscosity handling, no-drip filling, bubble-free aesthetics, and continuous automated production.
Specifications
| Parameter | Value |
|---|---|
| 1. Filling Range | 30mL–500mL |
| 2. Filling Accuracy | ±1% |
| 3. Filling Technology | Servo Volumetric Piston Filling |
| 4. Nozzle Design | Anti-Stringing Mechanical Shut-Off Nozzles |
| 5. Filling Method | Diving Nozzle Bottom-Up Filling |
| 6. Control System | PLC + HMI + Servo |
| 7. Material | SUS304 / 316L Contact Parts |
| 8. Product Viscosity | High Viscosity Gel Compatible |
| 9. Compliance | GMP / CE / ATEX |
Applications
1. Alcohol disinfectant gel filling.
2. Hand sanitizer gel packaging.
3. Antiseptic and hygiene gel bottle filling.
4. High-viscosity personal care liquid packaging lines.
Core Advantages
1. Servo Positive Displacement Piston Dosing
Ensures stable dosing performance for dense and high-viscosity gels.
2. Anti-Stringing Shut-Off Nozzle Technology
Actively cuts gel flow to prevent stringing, dripping and bottle neck contamination.
3. Bubble-Free Diving Nozzle Filling
Bottom-up submerged filling reduces aeration and improves visual product quality.
4. High-Viscosity Process Stability
Maintains reliable filling performance despite viscosity or temperature changes.
5. Hygienic GMP-Compatible Design
Supports cleanable structure, sanitary materials and optional ATEX configurations.
How to Choose
1. Choose this machine if you need automated filling for alcohol gel or sanitizer products.
2. Choose this machine if anti-stringing and no-drip performance are critical.
3. Choose this machine if bubble-free product appearance is important.
4. Choose ATEX or GMP configurations for regulated or hazardous production environments.
Typical Configuration
1. Bottle Infeed Conveyor
2. Servo Piston Filling Module
3. Anti-Stringing Nozzle System
4. Diving Nozzle Filling Unit
5. Precision Capping Module
6. Finished Product Conveyor
FAQ
1. What products can this automatic filling machine handle?
It is suitable for alcohol gel, hand sanitizer gel, antiseptic gel and similar viscous products.
2. How does the machine prevent gel stringing?
Mechanical shut-off nozzles actively cut the gel flow to eliminate stringing.
3. How are bubbles prevented during filling?
Diving nozzles fill from the bottom upward to reduce aeration.
4. Can the machine handle different viscosities?
Yes. Servo piston dosing supports a wide range of high-viscosity gels.
5. Is ATEX or GMP design available?
Yes. Optional GMP and ATEX configurations are available.
Summary
The automatic alcohol gel filling machine combines servo piston dosing, anti-stringing nozzle control, and bubble-free diving filling into a complete automated filling solution for high-viscosity hygiene gels. It is designed to improve filling accuracy, eliminate product mess, and support stable flexible production. With hygienic design, optional ATEX protection, and scalable configurations, it provides a reliable filling solution for sanitizer and disinfectant packaging lines.
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