Functional Beverage Bottle Filling Machine Automatic Energy Sports Drink Bottling Line
| Production Capacity: | ≤ 2400 Bottles / Hour (BPH) | Compatible Bottle Volume: | 15 Ml — 500 Ml |
| Control System: | Centralized PLC + Intuitive Touch Screen | Number of Filling Heads: | 4 Heads (Dual-stage Filling Logic) |
| Number of Capping Heads: | 2 Heads (Servo-motor Controlled Pneumatic Claws) | Machine Dimensions (L×W×H): | 1800 Mm × 1100 Mm × 1600 Mm |
| Power Supply: | 220V ; 50/60HZ | Main Motor Power: | 1.5 KW |
| Required Air Pressure: | 0.55 MPa ~ 0.65 MPa (Clean Stable Air) | Industry Compliance: | GMP Compliant |
| Control System: | PLC/HMI Touchscreen/Servo Drive | Frame Construction: | SUS304 Stainless Steel |
| Production Speed: | Customizable | ||
| High Light: | Functional Beverage Bottle Filling Machine,Beverage Bottle Filling Machine,Automatic Sports Drink Bottling Line |
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In the beverage and functional drink industry, e-commerce fulfillment demands precise and hygienic filling and sealing to maintain product quality and prevent customer complaints.
Inconsistent capping or spillage can lead to significant product loss, recalls, and brand reputation issues.
The SDGP-4-2 Beverage Filler directly addresses this challenge by using servo-controlled torque technology, ensuring consistent capping force for every bottle. Its design also maximizes floor space efficiency, critical for US production facilities with high industrial real estate costs.
Compact Rotary Layout: Integrates filling and capping into a single monoblock, significantly reducing the footprint compared to traditional linear lines, while supporting flexible, multi-SKU, large-batch production.
Control Architecture: Industrial PLC and touchscreen interface enable intuitive operation, minimizing operator training and downtime.
Leak-Proof Sealing: Servo-motor controlled pneumatic claws ensure uniform capping torque, completely eliminating leakage during transport.
High Dosing Accuracy: Dual-stage filling prevents foaming in carbonated or functional beverages, ensuring precise volumetric dosing for consistent product quality.
Footprint Efficiency: The compact rotary design occupies less than 2 square meters, perfect for space-constrained production areas or cleanroom environments.
Sanitary Compliance: All fluid contact parts and pathways meet strict food-grade hygienic standards, fully suitable for beverage production.
Multi-SKU Agility: Adjustable bottle holders accommodate a wide range of container sizes (50ml–1000ml) with rapid changeovers, ideal for varied beverage portfolios.
| Technical Parameter | Specification / Data |
|---|---|
| Machine Model | SDGP-4-2 Rotary Filling and Capping Monoblock |
| Production Capacity | ≤ 2400 bottles / hour (BPH) |
| Compatible Bottle Volume | 15 ml — 500 ml |
| Number of Filling Heads | 4 Heads (Dual-stage filling process) |
| Number of Capping Heads | 2 Heads (Servo-controlled pneumatic claw) |
| Machine Dimensions (L*W*H) | 1800 mm * 1100 mm * 1600 mm |
| Power Supply | 220V , 50/60HZ |
| Main Motor Power | 1.5 KW |
| Required Air Pressure | 0.55 MPa ~ 0.65 MPa (Clean stable air) |
| Control System | PLC Control + Touch Screen Interface |
1. Servo-Driven Pneumatic Claw Capping
- The stability of the capping process defines the final product yield. This machine is equipped with 2 pneumatic claw capping heads, innovatively integrated with "Servo Motors" for ultra-precise torque control. This physically eliminates the issues of loose caps or damaged threads caused by air pressure fluctuations in traditional purely pneumatic cappers, guaranteeing exceptional sealing reliability and uniform torque.
2. GMP-Compliant Dual-Stage Filling
- For non-carbonated liquids and semi-fluids, the machine's filling pathways and contact parts strictly comply with GMP sanitary requirements. The system features 4 filling heads (grouped as 2 sets of 2), employing a scientifically engineered "2-stage filling" process. This dual-stage approach not only effectively suppresses foaming and splashing but also significantly enhances the final volumetric accuracy of the fill.
3. Compact Rotary Design & Wide Compatibility
- Distinguishing itself from space-consuming linear machines, the SDGP-4-2 utilizes a highly efficient rotary design with an ultra-compact footprint of just 1800mm * 1100mm * 1600mm. The conveyor is equipped with adjustable bottle pucks that firmly secure the bottles during high-speed rotary movement, completely preventing bottle tipping. Offering tremendous physical compatibility, simple mechanical adjustments allow a single machine to handle a vast range of bottle volumes from 15ml up to 500ml, making changeovers exceptionally fast and simple.
Functional Beverage Bottle Filling Machine Automatic Energy Sports Drink Bottling Line
The SDGP-4-2 is a highly efficient rotary filling/capping monoblock delivering ≤2400 BPH. Driven by an intuitive PLC touchscreen system, it guarantees stable operation. Featuring 4 GMP-compliant dual-stage filling heads and 2 servo capping heads, it perfectly handles 15-500ml bot
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