Explosion-Proof Automatic Irregular Bottle Mosquito Repellent Pump Capping Machine with Linear Tracking Servo Torque Control
| Production Capacity: | ≥ 50 Pcs / Min (BPM) | Applicable Cap Type: | Dispenser Pumps / Lotion Pumps |
| Applicable Cap Diameter: | Φ 25 Mm – Φ 40 Mm (Customizable Based On Samples) | Applicable Bottle Height: | 130 Mm – 400 Mm (Customizable Based On Samples) |
| Applicable Bottle Width: | < 140 Mm (Length Is Unlimited Due To Tracking Design) | Capping Mechanism: | 3-Jaw Chuck With Flexible Polyurethane Contact Pads |
| Industry Compliance: | GMP Compliant | Control System: | PLC/HMI Touchscreen/Servo Drive |
| Frame Construction: | SUS304 Stainless Steel | Production Speed: | Customizable |
| High Light: | explosion proof automatic capping machine,automatic capping machine for bottles,insect repellent bottle capping machine |
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Product Description
The explosion-proof automatic irregular bottle mosquito repellent pump capping machine is designed for dispenser pump caps used on mosquito repellent liquids, alcohol-based household liquids, personal care liquids, and flammable chemical products packed in irregular bottles. The system integrates linear tracking capping, bent dip-tube guide insertion, independent servo torque control, smart defect rejection, and explosion-protected architecture to ensure reliable pump insertion, zero-leak capping, and stable continuous production. It is ideal for manufacturers requiring high-speed pump capping, hazardous-area compliance, irregular bottle compatibility, and premium package protection.
Specifications
| Parameter | Value |
|---|---|
| 1. Production Capacity | ≥50 Bottles/Min |
| 2. Applicable Cap Type | Dispenser Pumps / Lotion Pumps |
| 3. Applicable Cap Diameter | Φ25–40mm |
| 4. Applicable Bottle Height | 130–400mm |
| 5. Capping Heads | 4 Heads (3 Tracking + 1 Tightening) |
| 6. Torque Control | Independent Servo Torque ≥1.5Nm |
| 7. Capping Technology | Linear Tracking Pump Capping |
| 8. Safety Design | Explosion-Proof Configuration |
| 9. Compliance | CE / GMP / EX |
Applications
1. Mosquito repellent dispenser pump capping.
2. Flammable daily chemical bottle pump capping.
3. Personal care lotion pump bottle capping.
4. Irregular bottle hazardous liquid packaging lines.
Core Advantages
1. Bent Dip-Tube Guide Insertion Technology
Guide fork mechanism straightens bent dip tubes and ensures reliable insertion into bottle necks.
2. Independent Servo Absolute Torque Control
Provides uniform tightening force and eliminates loose caps or leakage risks.
3. Linear Tracking Continuous Motion Capping
Capping is completed while bottles move continuously, reducing splashing and improving output.
4. Smart Defect Detection and Rejection
Integrated sensors detect missing or crooked pumps and trigger rejection logic.
5. Explosion-Protected Premium Product Safety Design
Supports hazardous-area production and protects premium electroplated pumps from scratches.
How to Choose
1. Choose this machine if you need automated pump capping for flammable or mosquito repellent liquids.
2. Choose this machine if torque-controlled leak prevention is critical.
3. Choose this machine if irregular bottles and bent dip-tube handling are required.
4. Choose EX or enhanced GMP configurations for hazardous or regulated production environments.
Typical Configuration
1. Bottle Infeed and Tracking Conveyor
2. Dip-Tube Guide Fork Insertion System
3. 3-Head Tracking Placement Module
4. 1-Head Servo Tightening Unit
5. Smart Defect Rejection Module
6. Finished Product Discharge Conveyor
FAQ
1. What products can this automatic capping machine handle?
It is suitable for mosquito repellent liquids, lotion pumps and flammable liquid products with dispenser pumps.
2. How does the machine handle bent dip tubes?
The guide fork mechanism mechanically straightens and inserts bent dip tubes into the bottle neck.
3. How is leakage prevented?
Independent servo torque control ensures consistent tightening force and leak prevention.
4. Can the machine handle irregular bottles?
Yes. It supports irregular bottle compatibility with tracking motion handling.
5. Is explosion-proof design available?
Yes. Optional EX explosion-protected configurations are available.
Summary
The explosion-proof automatic irregular bottle mosquito repellent pump capping machine combines bent dip-tube guidance, servo torque control, and linear tracking capping into a complete automated pump capping solution. It is designed to improve sealing reliability, support hazardous-area compliance, and protect premium packaging quality. With explosion-protected architecture, smart rejection logic and scalable configurations, it provides a reliable capping solution for flammable liquid packaging lines.
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