Automatic Carton Weight Inspection System For Macaroni And Pasta Packaging Lines
| Product Name: | Macaroni Box Controleweger | Product Type: | dynamische checkweigher |
| Applicable Products: | Macaroni-dozen, pastadozen, dozen met droog voedsel | Maximum Capacity: | 2000 g |
| Dynamic Accuracy: | ±0,5 g (3σ) | Inspection Speed: | >75 dozen/min |
| Reject Method: | Automatische duwerafwijzing | Industry Application: | Voedselverpakkingen, Pastaverpakkingen, FMCG-verpakkingen |
| High Light: | Automatic Carton Weight Inspection System,Macaroni Automatic Carton Weight Inspection System,Pasta Automatic Carton Weight Inspection System |
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Automatic Carton Weight Inspection System for Macaroni and Pasta Packaging Lines
Custom Attributes
| Attribute | Specification |
|---|---|
| Product Name | Macaroni Box Checkweigher |
| Model | WT2000 |
| Product Type | Dynamic Checkweigher |
| Applicable Products | Macaroni Cartons, Pasta Boxes, Dry Food Cartons |
| Maximum Capacity | 2000 g |
| Dynamic Accuracy | ±0.5 g (3σ) |
| Inspection Speed | ＞75 Cartons/Min |
| Reject Method | Automatic Pusher Reject |
| Weighing Sensor | Mettler Toledo Load Cell |
| Communication | MODBUS TCP |
| Machine Structure | SUS304 Stainless Steel |
| Industry Application | Food Packaging, Pasta Packaging, FMCG Packaging |
Product Overview
The Macaroni Box Checkweigher is designed for automatic weight verification of boxed macaroni, pasta products, and dry food cartons. Installed after the cartoning machine, the system performs real-time dynamic weighing to identify underweight, overweight, or incomplete packages before case packing and palletizing operations.
Using a high-precision weighing sensor and intelligent control system, the machine helps food manufacturers maintain packaging consistency and product quality throughout the production process.
Why Do Pasta Manufacturers Need a Checkweigher?
As packaging lines become increasingly automated, product weight verification is an important quality control step.
Common challenges include:
1. Missing Product Detection
Missing pasta pouches or seasoning sachets can result in customer complaints and product returns.
2. Underweight Cartons
Weight deviations may lead to non-compliant retail packaging.
3. Overfilled Products
Excessive filling increases product giveaway and production costs.
4. Quality Assurance Requirements
Food manufacturers require reliable in-line inspection before products enter the distribution chain.
How the Macaroni Box Checkweigher Works
Carton Infeed
Finished cartons are automatically transferred onto the weighing conveyor.
Dynamic Weight Measurement
Each carton is weighed while moving through the inspection section.
Weight Comparison
The actual weight is compared with preset tolerance limits stored in the control system.
Automatic Rejection
Non-conforming cartons are automatically removed through a pusher reject mechanism.
Qualified Product Discharge
Accepted cartons continue to downstream case packing and palletizing systems.
Core Features
High-Precision Weighing
Equipped with a Mettler Toledo high-precision load cell for dynamic weighing applications.
High-Speed Inspection
Supports inspection speeds exceeding 75 cartons per minute for continuous production environments.
Automatic Reject System
The pusher reject mechanism automatically removes products outside the acceptable weight range.
Food-Grade Construction
The machine adopts SUS304 stainless steel construction and wear-resistant PU conveyor belts.
Data Connectivity
MODBUS TCP communication enables integration with packaging lines and factory automation systems.
Technical Specifications
| Item | Specification |
|---|---|
| Model | WT2000 |
| Maximum Capacity | 2000 g |
| Minimum Display | 0.1 g |
| Dynamic Accuracy | ±0.5 g (3σ) |
| Inspection Speed | ＞75 Cartons/Min |
| Weighing Belt Width | 200 mm |
| Weighing Belt Length | 400 mm |
| Reject Method | Pusher Reject |
| Touchscreen | 10-inch Color LCD |
| Frame Material | SUS304 Stainless Steel |
| Communication | MODBUS TCP |
Applications
The machine is suitable for:
1. Macaroni Packaging Lines
Weight inspection for boxed macaroni products.
2. Pasta Packaging Lines
Verification of packaged pasta products before case packing.
3. Dry Food Packaging
Suitable for noodles, cereals, rice products, and dry food cartons.
4. Retail Food Packaging
Ensures consistent package weight for retail distribution.
5. Export Food Packaging
Supports quality control requirements for international markets.
How to Select a Macaroni Box Checkweigher
1. Product Weight Range
Confirm the maximum and minimum carton weight.
2. Required Inspection Accuracy
Determine the allowable weight tolerance for the product.
3. Production Speed
Ensure the checkweigher matches the output of the cartoning machine.
4. Reject Method
Select a suitable rejection device according to product dimensions.
5. Factory Connectivity Requirements
Consider integration with MES, ERP, and packaging line control systems.
FAQ
1. Can the machine detect missing seasoning sachets?
Yes. Missing components usually create measurable weight deviations that can be detected automatically.
2. What is the maximum weighing capacity?
The WT2000 supports products up to 2000 g.
3. What rejection method is used?
The machine uses an automatic pusher reject system.
4. Can it integrate with a cartoning machine?
Yes. The system is commonly installed directly after cartoning equipment.
5. Is it suitable for food production environments?
Yes. The machine is designed for food packaging applications and uses food-industry-compatible materials.
Conclusion
The Macaroni Box Checkweigher is an essential quality control solution for modern pasta packaging lines. By combining high-speed dynamic weighing, automatic rejection, and intelligent data communication, the system helps manufacturers ensure packaging consistency and product quality before case packing and palletizing operations.
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